🏏 How Sublimation Jerseys Are Made – By Modazer
In today’s sports world, sublimation jerseys have become the top choice for teams, clubs, and athletes. They’re lightweight, breathable, and deliver vibrant, long-lasting prints that never peel or fade. At Modazer, one of India’s leading sports jersey manufacturers and printing companies, we specialize in creating high-quality sublimation jerseys that combine performance, comfort, and style.
Let’s take you behind the scenes to understand how sublimation jerseys are made — step-by-step.
🧵 Step 1: Understanding What Sublimation Is
Sublimation printing is a digital printing process that uses heat and pressure to transfer special inks into the fabric fibers.
Unlike traditional printing (which sticks color on top of fabric), sublimation infuses the ink into the fabric itself — making the design permanent, smooth, and stretchable.
That’s why sublimation jerseys:
- Never crack, peel, or fade
- Stay cool and soft on the skin
- Are perfect for intense sports like cricket, football, kabaddi, and running
🎨 Step 2: Designing the Jersey
Every sublimation jersey begins with a digital design.
At Modazer, our in-house designers create stunning layouts using CorelDRAW and Adobe Illustrator, customized with:
- Team name and logo
- Player name and number
- Sponsors’ branding
- Color combinations and patterns
Once the client approves the design, we move to the printing stage.
🖨️ Step 3: Printing the Design on Sublimation Paper
The approved digital design is printed on special sublimation paper using high-resolution sublimation printers.
These printers use sublimation ink, which turns into gas when heated, allowing deep penetration into the fabric fibers.
At Modazer, we use advanced sublimation printers for sharp details, rich colors, and smooth gradients — ensuring every design looks exactly as planned.
♨️ Step 4: Heat Transfer Process
Once the design is printed on sublimation paper, it’s placed over polyester fabric (the best for sublimation).
The paper and fabric are then passed through a heat press machine or calender roller machine at around 200°C (392°F).
Under this heat and pressure:
- The ink on the paper turns into gas
- The gas molecules bond with the polyester fibers
- The design gets permanently embedded into the fabric
This is what gives sublimation jerseys their soft touch and unmatchable durability.
✂️ Step 5: Cutting and Stitching
After printing, the fabric sheets are cut according to predefined patterns and sizes (S, M, L, XL, XXL, etc.).
Each jersey part — front, back, sleeves, collar — is then stitched using:
- High-strength threads
- Interlock or flatlock machines
- Soft neck and arm finishing for comfort
Our skilled tailors at Modazer ensure every jersey fits perfectly and maintains a professional look.
👕 Step 6: Final Finishing & Quality Check
Before delivery, each jersey goes through:
- Trimming and thread cleaning
- Size and measurement verification
- Print and color consistency check
We also inspect stitching strength and ensure there are no defects or color mismatches. Only after passing all checks does the jersey move for ironing and packaging.
📦 Step 7: Packaging and Delivery
The finished jerseys are carefully folded, packed, and labeled with team names or player numbers.
We ship all over India and also handle bulk sportswear manufacturing orders for cricket, football, kabaddi, badminton, and other team sports.
💡 Why Choose Modazer for Sublimation Jerseys?
✅ Custom Design – Any color, logo, or pattern
✅ Premium Fabric – Breathable, stretchable, and sweat-resistant
✅ High-Quality Printing – Vibrant and permanent
✅ Bulk Orders Accepted – Minimum 20 pieces
✅ Fast Delivery – All over India
✅ Expert Team – From design to dispatch
Whether you need cricket jerseys, kabaddi kits, or corporate sports uniforms, Modazer ensures top quality at the best price.
🏆 Final Thoughts
Sublimation jerseys represent the future of sportswear — lightweight, colorful, and built for performance.
At Modazer, we bring your ideas to life with precision and creativity, ensuring every athlete looks and feels like a champion.
If you’re looking for custom sublimation jersey manufacturing and printing,
📞 Contact Modazer today for designs, samples, and bulk orders.
